BBR D3 Performance Exhaust System for Honda CRF50F, Part Number 240-HXR-5031

The absolute highest quality performance pit bike/play bike exhaust system on the market The next generation in D-Section exhaust system, the D3. The design incorporates an aircraft quality stainless steel header and mid-pipes that have been tuned specifically for each model to optimize performance and power gains. A lightweight “D” profile muffler is used to dramatically reduce weight on all models. BBR’s unique “D” muffler also allows for maximum tire clearance and packing volume. For all applications, the BBR D3, comes as a complete system including header and muffler. A USDA forest service approved spark arrester is also included. If you need to reduce the db level, BBR offers the optional Cancel Core Insert.

The BBR D3 Performance Exhaust System is a complete high-performance exhaust solution for Honda CRF50F pit bikes and play bikes. Designed specifically for the 2004–2009 and 2011–2014 Honda CRF50F, this system includes a tuned stainless steel header, model-specific mid-pipe, lightweight D-profile muffler, and USDA Forest Service-approved spark arrester. The system is engineered to improve exhaust flow, optimize power delivery, and provide dependable performance for recreational riding, racing, and track use.

BBR’s D3 design combines an aircraft-quality stainless steel construction with a compact muffler profile that helps reduce overall weight while providing additional tire clearance. The muffler also offers increased packing volume for consistent sound control and service life. A carbon fiber heat shield and carbon fiber end cap provide heat protection and a durable, performance-oriented finish. The included pipe plug and spring puller support straightforward installation and maintenance.

For riders who need lower sound output, the optional BBR Cancel Core Insert can reduce exhaust noise to near-stock levels for backyard riding and can be removed for track use. Tested and race proven by leading pit bike and play bike riders, the BBR D3 is built to deliver reliable fit, clearance, and performance. Manufacturer part number: 240-HXR-5031. Vendor part number: 240-HXR-5031.

Fitment: 2004 Honda CRF50F, 2005 Honda CRF50F, 2006 Honda CRF50F, 2007 Honda CRF50F, 2008 Honda CRF50F, 2009 Honda CRF50F, 2011 Honda CRF50F, 2012 Honda CRF50F, 2013 Honda CRF50F, and 2014 Honda CRF50F.

Features:

• Complete D3 exhaust system with stainless steel header, tuned mid-pipe, muffler, and USDA Forest Service-approved spark arrester
• Aircraft-quality stainless steel header and mid-pipes are tuned for Honda CRF50F fitment and performance
• Lightweight D-profile muffler helps reduce weight and maximize rear tire clearance
• Carbon fiber heat shield provides added protection from exhaust heat
• Carbon fiber end cap delivers durable construction and a clean performance appearance
• Optional Cancel Core Insert reduces sound to near-stock levels for quieter backyard riding
• Includes pipe plug and spring puller for installation and service
• Tested and race proven for pit bike and play bike applications
• Manufacturer and vendor part number: 240-HXR-5031

Fitment:
2000 Honda XR50R
2001 Honda XR50R
2002 Honda XR50R
2003 Honda XR50R
2004 Honda CRF50F
2005 Honda CRF50F
2006 Honda CRF50F
2007 Honda CRF50F
2008 Honda CRF50F
2009 Honda CRF50F
2011 Honda CRF50F
2012 Honda CRF50F
2013 Honda CRF50F
2014 Honda CRF50F
2015 Honda CRF50F
2016 Honda CRF50F
2017 Honda CRF50F
2018 Honda CRF50F
2019 Honda CRF50F
2020 Honda CRF50F
2021 Honda CRF50F
2022 Honda CRF50F