BBR D3 Performance Exhaust System for Honda CRF100F and CRF80F, Part Number 240-HXR-1031

The absolute highest quality performance pit bike/play bike exhaust system on the market The next generation in D-Section exhaust system, the D3. The design incorporates an aircraft quality stainless steel header and mid-pipes that have been tuned specifically for each model to optimize performance and power gains. A lightweight “D” profile muffler is used to dramatically reduce weight on all models. BBR’s unique “D” muffler also allows for maximum tire clearance and packing volume. For all applications, the BBR D3, comes as a complete system including header and muffler. A USDA forest service approved spark arrester is also included. If you need to reduce the db level, BBR offers the optional Cancel Core Insert.

Upgrade your compatible Honda play bike with the BBR D3 Performance Exhaust System, manufacturer part number 240-HXR-1031. This complete exhaust system is engineered for the Honda CRF100F and CRF80F, combining a tuned aircraft-quality stainless steel header and mid-pipe with BBR’s lightweight D-section muffler. The system is designed to improve exhaust flow, optimize performance, and support power gains while maintaining excellent durability for track and recreational riding.

The D3 muffler profile helps maximize rear tire clearance and provides ample packing volume for consistent performance. A USDA Forest Service-approved spark arrester is included, making this system suitable for applicable off-road riding environments. The package includes the complete header and muffler assembly, along with a carbon fiber heat shield, carbon fiber end cap, pipe plug, and spring puller for installation and service.

For riders who need reduced sound output, the optional BBR Cancel Core Insert can help bring sound levels closer to stock-like levels for backyard riding and can be removed for track use. The BBR D3 Exhaust System is tested and race proven by leading pit bike and play bike riders. It fits 2004-2009 and 2011-2013 Honda CRF100F models, as well as the 2004 Honda CRF80F. Verify the motorcycle year and model before ordering.

Features:

• Performance-tuned stainless steel header and mid-pipe for optimized exhaust flow
• Lightweight D-section muffler helps reduce overall exhaust weight
• D-profile muffler provides increased rear tire clearance and packing volume
• USDA Forest Service-approved spark arrester included
• Carbon fiber heat shield included
• Carbon fiber end cap included
• Optional Cancel Core Insert reduces sound to stock-like levels for quieter riding
• Pipe plug and spring puller included
• Complete exhaust system includes the header and muffler
• Fits 2004-2009 and 2011-2013 Honda CRF100F models and the 2004 Honda CRF80F
• Brand: BBR
• Manufacturer part number: 240-HXR-1031
• Vendor part number: 80-3102

Fitment:
1985 Honda XR100R
1985 Honda XR80R
1986 Honda XR100R
1986 Honda XR80R
1987 Honda XR100R
1987 Honda XR80R
1988 Honda XR100R
1988 Honda XR80R
1989 Honda XR100R
1989 Honda XR80R
1990 Honda XR100R
1990 Honda XR80R
1991 Honda XR100R
1991 Honda XR80R
1992 Honda XR100R
1992 Honda XR80R
1993 Honda XR100R
1993 Honda XR80R
1994 Honda XR100R
1994 Honda XR80R
1995 Honda XR100R
1995 Honda XR80R
1996 Honda XR100R
1996 Honda XR80R
1997 Honda XR100R
1997 Honda XR80R
1998 Honda XR100R
1998 Honda XR80R
1999 Honda XR100R
1999 Honda XR80R
2000 Honda XR100R
2000 Honda XR80R
2001 Honda XR100R
2001 Honda XR80R
2002 Honda XR100R
2002 Honda XR80R
2003 Honda XR100R
2003 Honda XR80R
2004 Honda CRF100F
2004 Honda CRF80F
2005 Honda CRF100F
2005 Honda CRF80F
2006 Honda CRF100F
2006 Honda CRF80F
2007 Honda CRF100F
2007 Honda CRF80F
2008 Honda CRF100F
2008 Honda CRF80F
2009 Honda CRF100F
2009 Honda CRF80F
2011 Honda CRF100F
2011 Honda CRF80F
2012 Honda CRF100F
2012 Honda CRF80F
2013 Honda CRF100F
2013 Honda CRF80F